Friday, 18 April 2014

BIOTECHNOLOGY IN AGRICULTURAL SECTOR

BIOTECHNOLOGY IN AGRICULTURAL SECTOR:

Biotechnology in one form or another has flourished since prehistoric times. When the first human beings realized that they could plant their own crops and breed their own animals, they learned to use biotechnology. The discovery that fruit juices fermented into wine or that milk could be converted into cheese or yogurt, or that beer could be made by fermenting solutions of malt and hops began the study of biotechnology. When the first bakers found that they could make a soft, spongy bread rather than a firm, thin cracker, they were acting as fledgling biotechnologists.

The development of agricultural biotechnology offers the opportunity to increase crop production, lower farming costs, improve food quality and safety and enhance environmental quality. This report describes the economic, scientific, and social factors that will influence the future of biotechnology in agriculture. The supply of biotechnology innovations and products will be affected by public policies and by expectations of producer and consumer demand for the products. The demand for biotechnology by farmers and food processors is derived from the expected profitability of using the technology as an input to production. Ultimately, the use of biotechnology in the farm sector will depend on consumer demand for the biotechnology derived agricultural product.

Agricultural biotechnology is a revolutionary tool that is transforming the agricultural sector. It has the potential to spur economic growth, increase productivity in the agricultural sector, reduce hunger and malnutrition, and lessens the environmental impact of agricultural production.
The development of genetically modified foods and other agricultural biotechnology products has generated significant public debate. The potential for creating foods enhanced for health benefits or increasing crop yields was tantalizing, but there was also widespread concern about the technology’s health and environmental risks.


The Pew Initiative on Food and Biotechnology spotlighted policy issues arising from these discussions and served as a credible, honest broker, bringing together people with differing viewpoints to examine the opportunities and challenges of agricultural biotechnology.

Recombinant DNA technology has opened new horizons in the study of gene function and the regulation of gene action. In particular, the ability to insert genes and their controlling nucleic acid sequences into new recipient organisms allows for the manipulation of these genes in order to examine their activity in unique environments, away from the constraints posed in their normal host. Genetic transformation normally is achieved easily with microorganisms; new genetic material may be inserted into them, either into their chromosomes or into extra chromosomal elements, the plasmids. Thus, bacteria and yeast can be created to metabolize specific products or to produce new products. Genetic engineering has allowed for significant advances in the understanding of the structure and mode of action of antibody molecules. Practical use of immunological techniques is pervasive in biotechnology.

Few commercial products have been marketed for use in plant agriculture, but many have been tested. Interest has centered on producing plants that are resistant to specific herbicides. This resistance would allow crops to be sprayed with the particular herbicide, and only the weeds would be killed, not the genetically engineered crop species. Resistances to plant virus diseases have been induced in a number of crop species by transforming plants with portions of the viral genome, in particular the virus's coat protein.
Biotechnology also holds great promise in the production of vaccines for use in maintaining the health of animals. Interferons are also being tested for their use in the management of specific diseases.
Animals may be transformed to carry genes from other species including humans and are being used to produce valuable drugs. For example, goats are being used to produce tissue plasminogen activator, which has been effective in dissolving blood clots.

Plant scientists have been amazed at the ease with which plants can be transformed to enable them to express foreign genes. This field has developed very rapidly since the first transformation of a plant was reported in 1982, and a number of transformation procedures are available.

Modified microorganisms are being developed with abilities to degrade hazardous wastes. Genes have been identified that are involved in the pathway known to degrade polychlorinated biphenyls, and some have been cloned and inserted into selected bacteria to degrade this compound in contaminated soil and water.
Food-related biotechnology is the process by which a specific gene or group of genes with desirable traits are removed from the DNA of one plant or animal cell and spliced into that of another. Such beneficial genes might come from animals, bacteria, fish, insects, plants and even humans. In some instances, genes that create problems (such as the natural softening of a tomato) are simply removed and not replaced. Tomatoes, for example, are generally picked green and gas-ripened later because, during shipping, they would become soft, bruised and unmarketable. A bioengineered tomato, however, can be picked ripe and shipped without softening. The objective of food biotechnology is to develop insect- and disease-resistant, shipping- and shelf-stable foods with improved appearance, texture and flavor. Additionally, biotechnology advocates say that the process will produce plants that are resistant to adverse weather conditions such as drought and frost, thereby increasing food production in previously prohibitive climate and soil conditions. They also envision increasing nutrient levels and decreasing pesticide usage through biotechnology.

On the other hand, critics argue that, because biotechnology is producing new foods not previously consumed by humans, the changes and potential risks relating to such things as toxins, allergens and reduced nutrients are unpredictable. They also worry that, because genetically altered foods are not required to be labeled, people with religious or lifestyle dietary restrictions might unintentionally consume prohibited foods.
Biotechnology is unique amongst the three principal technologies for the twenty-first century information technology, materials science, and biotechnology in being a sustainable technology based on renewable biological resources. Such natural resources include animals, plants, yeasts, and microorganisms and have formed mankind's nascent food and beverage industry for several millennia.
The early years of the ‘new’ biotechnology focused on the technologies required to clone, over express, purify, and administer biopharmaceuticals such as insulin, growth hormone, deficient in haemophilia, and erythropoietin, with some 200 other proteins currently in the pipeline. However, in the future, the most significant breakthroughs in human medicine will result from mapping and understanding the human genome in elucidating the exact sequence of the billions of nucleotides that constitute the estimated 30 000-40 000 genes that are the collective blueprint for human beings and are responsible for some 10 000 genetic disorders. Innovations in sequencing technology have ensured that the project moved ahead of schedule. With less than 5% of all human genes identified at the start of the project, it has become increasingly clear that each new gene discovery proffers new drugs for the diagnosis, treatment, and prevention of human disease. These drugs include therapeutic proteins, diagnostics, gene therapy reagents, and small molecules. A significant proportion of the human genome has been sequenced and many new human disease genes are being characterized. These advances will enable biotechnologists not only to measure disease potential and expand the applications for genomic diagnostics but also to devise fundamental new therapeutic approaches.
Genomics and genetic engineering are also playing a substantial role in the development of agricultural biotechnology. This sector is finally moving out from under the shadow of the biopharmaceutical community and is now competing in terms of publicity and investor attention. This is because $1 billion is considered an attractive market in the biopharmaceutical industry, whilst global agricultural markets can readily top $10 billion and the total end-use value of food, fibre and biomass is estimated to be over $1500 billion. The addressable market on which value can be added and costs cut is at least 6-7 times that of its pharmaceutical counterpart. Two of the factors that have encouraged biotechnologists to enter the genetically engineered food and plant arena are the desire of consumers for better tasting foods and a preference for products grown using fewer pesticides. Calgene was the first company to market a genetically improved tomato which could be ripened on the vine without softening and thereby result in improved taste and texture. Antisense technology was used to inhibit the enzyme polygalacturonase which degrades pectin in the cell wall. Similarly, laurate Canola is the world's first oilseed crop that has been genetically engineered to modify oil composition. Laurate is the key raw material used in the manufacture of soap, detergent, food, oleochemical, and personal care products. Other examples of transgenic agricultural crops include high stearate and myristate oils, low saturate oils, high solids tomatoes and potatoes, sweet minipeppers, modified lignin in paper pulp trees, pesticide-resistant plants, and biodegradeable plastics.

The early goals in the development of transgenic livestock were the increase of the meat and of the production characteristics of food animals. However, long research and development timelines and low projected profit margins, especially in developed nations where food is relatively inexpensive; have shifted priorities to the production of protein pharmaceuticals and nutraceuticals in the milk of transgenic animals. Milk has high natural protein content and is sequestered in a gland where its proteins exert little direct systemic effect. It provides a renewable production system that is capable of complex and specific ‘post-translational processing’: that is, modifications to the protein that occur after it has been synthesized as a polypeptide (such as conjugation with carbohydrate moieties), which can alter the biological or therapeutic properties of the protein. Such changes cannot easily be accomplished in conventional cell culture systems. As a result, the ‘biopharming’ focus has shifted to the production of human blood plasma proteins and other therapeutic proteins, in ruminants such as cows, sheep, and goats which are easy to milk.

The pharmaceutical, agrichemical, and specialty chemical industries are increasingly requiring molecules which have distinct left- or right-handed forms, so-called chiral compounds. Whilst chemical and biological techniques for producing single left- or right-handed forms are developing apace, it is apparent that no single approach is likely to dominate. Suppliers and customers alike must continue to draw upon the entire range of chemical, enzymatic, and whole-organism tools that are available to produce chiral compounds. Unfortunately, only 10% of the 25 000 or so enzymes found in nature have been identified and characterized, and, of these, only 25 are produced in large quantities. Despite some duplication in activity among enzymes, there is a need to characterize more in order to exploit their unique specificity and activity. However, barriers to enzyme scale-up include product inhibition and a general reluctance on the part of chemists to use water-based reagents in systems which are traditionally non-aqueous. Consequently, enzymes should be made more user-friendly both for bench chemists exploring novel synthetic strategies and for all stages in pharmaceutical scale-up. However, the biologists' toolbox for catalysis is expanding.

Biotechnology is also playing a role in ‘clean’ manufacturing. Nevertheless, various types of chemical manufacturing, metal plating, wood preserving, and petroleum refining industries currently generate hazardous wastes, comprising volatile organics, chlorinated and petroleum hydrocarbons, solvents, and heavy metals. Bioremediation with microbial consortia is being investigated as a means of cleaning up hazardous sites.Biotechnology is expected to contribute massively to the global economy, largely through the introduction of recombinant DNA technology to the production of biopharmaceuticals. In the future, biotechnology will concentrate on the complexity and interrelatedness of biology, with such targets as the human genome project; genetic medicine; gene and cell therapy; tissue engineering; vaccines; factors for transcribing DNA into RNA; signal transduction and the control of gene expression; managing ageing at the level of programmed cell death, and genes that control cell division; neurobiotechnology; agri-industrial biotechnology; drug delivery; cell adhesion and communication; and novel diagnostics.

Needless to say, and subject to clarification of certain ethical and public acceptance issues, biotechnology is set to make an indelible contribution to human health and welfare well into the foreseeable future.










Presented and prepered by:

Md. Rafiqul Islam Shuvo 
B.Sc.Ag.(Hons.) , PSTU
MS in Horticulture, BAU

www-agricultureinfo.blogspot.com

shuvo_ag10@yahoo.com



CHEMISTRY AND MANUFACTURING TECHNOLOGY OF MOLASSES FROM SUGARCANE BY PRODUCT



CHEMISTRY AND MANUFACTURING TECHNOLOGY OF MOLASSES FROM SUGARCANE BY PRODUCT

Molasses is the dark, sweet, syrupy byproduct made during the extraction of sugars from sugarcane and sugar beets. The word molasses comes from the Portuguese word melaco, which is a superlative from Greek meli. The quality of molasses depends on the maturity of the sugar cane or sugar beet, the amount of sugar extracted, and the method of extraction. Sweet sorghum syrup is known in some parts of the United States as molasses, though it is not true molasses. In Nepal it is called chaku and is used in the preparation of various newari condiments like the yomari. Molasses can vary in color, sweetness, and nutritional content depending on the variety or how much sugar has been extracted.

Chemistry of Molasses
Molasses is made up of residual ingredients of the processed sugar cane as well as traces from used additives in different proportions, depending on whether the sugar production method is used. Based on usage the following ingredients are viewed as the main quality determiners. The sugar content of sugar cane is typically termed as sucrose or total sugar, the dry matter as Brix or it is displayed as water / drymatter.
The quality of non-standardized cane molasses can vary within the following benchmarks:

Sucrose
         25 to 39%
Invert
        12 to 19%
Brix
        77 to 86%
Ash
        8 to 14%
Raw protein
        4 to 6%
Depending on usage, this commodity is traded in different forms. For fermenting purposes mainly based on analysis or sample report with a price setting pro – rata calculation of the sugar content.
For raw material purposes in the compound feed sector and according to customers demand there are different standardized trading norms as follows:

Sugarcane molasses:
        min.47 % total sugar, max. 28 % water or
        min.45 % total sugar, max. 30 % water,

How Molasses is Made
During the sugar making process, juice extracted from sugarcane or sugar beets is boiled down until the sugars crystallize and precipitate out. The syrup left over after crystallization is referred to as molasses. Typically, sugar cane juice undergoes three cycles of boiling and crystallization to extract as much sugar as possible. With each successive cycle, the left over molasses contains less sugar.

Molasses Varieties
  • Light Molasses: This is the syrup left over after the first boiling cycle of sugarcane juice. This molasses is the lightest in color, has the highest sugar content, and the least viscous texture.

  • Dark Molasses: Dark molasses is the byproduct of the second boiling cycle of sugarcane. This molasses is darker and more viscous than light molasses, contains less sugar and has a slight bitter tinge to its taste.

  • Black Strap Molasses: This is the final byproduct of the third boiling cycle in the sugar making process. This variety of molasses contains the least sugar and has the highest concentration of vitamins and minerals. Black strap molasses has a very dark color and is extremely viscous in texture. Because this type of molasses is highly concentrated, it has a deep, spicy flavor. Blackstrap molasses is a source of calcium, magnesium, potassium, and iron; one tablespoon provides up to 20% of the daily value of each of those nutrients. Blackstrap has long been sold as a health supplement. It is also used in the manufacture of ethyl alcohol for industry and as an ingredient in cattle feed.

  • Sorghum Molasses: Although a similar process is used to make sorghum molasses, it is not considered a true molasses because it is not made from sugarcane or sugar beets. Sorghum is a grass cultivated for animal feed, ethanol, and alcoholic beverages, among other things. Sugar can be extracted from sorghum in the same way as sugarcane and the resulting syrup is simply referred to as “sorghum molasses.”

Sulfured Vs Unsulfured Molasses
Sulfured molasses refers to molasses that has been treated with sulfur dioxide as a preservative. Generally, only young sugarcane requires this treatment. Therefore, molasses made from mature sugarcane is often unsulfured. Unsulfured molasses may have a lighter, cleaner sugar flavor.

The Manufacturing Process

Whether the base is sugar cane, the sugar extraction and refining process of which molasses is a byproduct is a circular path of washing and heating the cane with hot water.

1.     Washing and cutting

The sugar cane stalks are loaded onto conveyer belts and subjected to hot water sprays to remove dirt and other field debris. Then, they are passed under rotating knife blades that cut the stalk into short pieces or shreds.

2.     Extracting the sugar juice

In the sugar cane processing plant, extraction can be accomplished in one of two ways: diffusion or milling. By the diffusion method, the cut stalks are dissolved in hot water or lime juice. In the milling process, the stalks are passed under several successive heavy rollers, which squeeze the juice out of the cane pulps. Water is sprayed throughout the process to facilitate the dissolving of the juice.

3.     Clarifying the juice

The extracted juice is clarified by adding milk of lime and carbon dioxide. The juice is piped into a decanter, heated and mixed with lime. The juice passes through carbon filters, producing a mud-like substance called carb juice, this mud is pumped through a heater and then to a clarifying machine. Here the mud settles to the bottom and the clear juice is piped to yet another heater and treated again with carbon dioxide. Once again the mud is filtered out, leaving a pale yellow liquid called thin juice.

4.     Evaporating and concentrating the syrup

The juice is pumped into an evaporator that boils the juice until the water dissipates and the syrup remains. The syrup is concentrated through several stages of vacuum boiling, a low temperature boil to avoid scorching the syrup. Eventually, the sugar crystallizes out of the syrup, creating a substance called massecuite. The massecuite is poured into a centrifuge to further separate the raw sugar crystals from the syrup. In the centrifuge, the sugar crystals fall away from the syrup that is being spun at a significant force. This remaining syrup is molasses, and it is forced out through holes in the centrifuge.

5.     Storage and boffling

The molasses is piped to large storage tanks. It is then pumped, as needed, to the bottling machine where pre-measured amounts of molasses are poured into bottles moving along a conveyer belt.

 

Byproducts/Waste

In addition to molasses, which is itself a byproduct of the processing of sugar cane, there are several others materials that are used for other purposes. After pressing the juice out of the cane stalks, the dry stalk residue, called bagasse, are used as fuel in the plant. Beet pulp is used in the processing of pet foods. Cane wax, which is extracted from the dry residue, is used in the manufacture of cosmetics, polish, and paper coatings.
Uses for Molasses
  • Baked Goods: In the United States, molasses is a common sweetener and flavoring in many baked goods such as gingerbread, Boston brown bread, and shoofly pie. Molasses is also responsible for the classic, sweet, rich flavor of baked beans.

  • Alcohol: Molasses is the sugar used to make rum. Rum is therefore common in regions of the world where sugarcane or sugar beets are heavily cultivated because of the abundance of molasses. Molasses is also sometimes used to brew dark ales like stout.

  • Brown Sugar: Molasses is responsible for the dark, rich flavor and texture of brown sugar. Brown sugar is produced by combining refined white sugar with approximately 5% molasses.

  • Tobacco: Molasses is added to some tobacco products for flavor. Tobacco flavored with molasses is particularly popular in the Middle East for use in hookahs.

Nonculinary uses

Because of its unusual properties, molasses has several uses beyond that of a straightforward food additive.

Other food and consumption derivatives

  • Molasses can be used as the base material for fermentation into rum.
  • Molasses is commonly used in dark brewed beverages such as stout and very heavy dark ales.
  • Molasses is added to some brands of tobacco used for smoking through a Middle Eastern water pipe (e.g., hookah, shisha, narghile, etc.). It is mixed into the tobacco with glycerine and flavorings; sometimes it is used with honey and other syrups or fully substituted by them. Brands that use molasses include Mazaya, Al-Fakher, Nakhla, Tangiers and Salloum.
  • Blackstrap molasses may also be used as an iron supplement for those who cannot tolerate the constipation associated with other iron supplementation.
  • Molasses is used as an additive in livestock feeds.
  • Molasses is used in fishing groundbait.

Chemical

Industrial

  • Molasses can be used as a chelating agent to remove rust where a rusted part stays a few weeks in a mixture of 1 part molasses and 10 parts water.
  • Molasses can be used as a minor component of mortar for brickwork.
  • Ink rollers on printing presses were originally cast using a mixture of molasses and glue.

Soil
  • Molasses can be added to the soil of almost any plant to promote microbial activity.
Hydroponic
  • Molasses contains the disaccharide sucrose. This sugar does not substitute as a flowering enhancer in hydroponic gardening. Other substitute "sugar boosters" for hydroponics contain deoxyribose, lyxose, ribose, xylulose, and xylose. These simple and complex carbohydrates are the main components of cellular reproduction, and deliver an immediately usable form of energy to the plant, which would normally rely on a soil-type organic medium for beneficial microbial activity

Nutritional information

Each tablespoon of molasses (20 g) contains 58 kcal, 14.95 g of carbohydrates, and 11.1 g of sugar divided amongst:
  • Sucrose: 5.88 g
  • Glucose: 2.38 g
  • Fructose: 2.56 g
Molasses contains no protein or dietary fiber and close to no fat.

Reference:

Presented and prepered by:
Md. Rafiqul Islam Shuvo 
B.Sc.Ag.(Hons.) , PSTU
MS in Horticulture, BAU


www-agricultureinfo.blogspot.com
shuvo_ag10@yahoo.com